Tag: DIY

  • Forging ahead…

    Forging ahead…

    No, no, it’s OK – don’t all groan at once.

    I bet you all thought that I was getting back into my bad old habits didn’t you? Nothing new on here for over three weeks, but there are good reasons for that – we’ve been a tad busy round these parts. There have been artsy-craftsy events (the Winter Kist in Wigtown) to prepare for and attend, various computer-related bits and pieces to sort out, friends visiting, people and places to go and see and, of course, some more forge-related things to do. For instance…

    I mentioned in my last entry on this blog that I just needed to get the anvil anchored down and the job is now done. The observant ones amongst you might also notice that I’ve added a further layer to the supporting plywood-and-worktop sandwich on which the anvil sits. I ended up doing this as, after wandering around it and measuring it against my height, I decided that it was still slightly too low. Now though, it’s just about perfect. Woohoo!

    Previously, I also mentioned that I was soon going to be in a position to fire up the forge. I’d love to say this is because we’ve already managed to restore the big old original forge here, but we’re nowhere near that stage yet. However, in order to allow me to get on and actually do things and continue learning, I am now the proud owner of a very neat, portable bottom-blast forge, as built and supplied by my occasional teacher/mentor in all things blacksmithery, the talented Mr Andy McKenzie of Feather Forge in Glasgow. It looks a little dirty and rusty, since it has already been used during Andy’s week-long blacksmithing workshop that I attended up in Argyll and Bute earlier this year, but that’s fine. It’s going to be getting a lot more hammer (if you’ll pardon the pun) soon enough and it might even be the actual forge that I used back then (although it’s hard to be sure, since there was a few of us there and we had one each).

    So with the main tools of the trade in place, plus a half tonne of good Welsh steam coal in stock and about a quarter tonne of assorted mild steel in various forms to hand, Fineview Forge will finally be ringing to the sound of the hammer. And possibly the occasional muffled swear if I get things wrong.

    Wish me luck!

  • And slowly and surely…

    And slowly and surely…

    …they drew their plans against us!

    No, Drummore has not been invaded by Martians! It is, however, inching closer to having a working smithy in the village once more. Thanks to Glenda, the old Drummore Smiddy now contains an anvil again. It’s a bit of a baby one (only weighs just over a hundredweight – or around 57kg in new money) and it’s getting on a bit in years, with a few dings here and there, but it’s solid enough and more than serviceable for my trainee blacksmithing purposes.

    I’ve actually had it for a few weeks now, but as you can see above, it needed a good clean up and a good going-over with rust remover/sealer first so that took a little while (in between doing all my other usual day-to-day things). It’s also considerably smaller than the original anvil that was here, so the existing stand (or, rather, stump – a fine old beast of a thing) was going to need building up in order to get the new anvil to around the right working height for me. Again, this has taken a little while, but I was fortunate that I had various offcuts of kitchen worktop and plywood lying around from when we had the new kitchen fitted last year. So, following a week or two of measuring and pondering, I came up with a plan to give the old anvil stump a bit of additional height.

    Using the hefty old spikes on the top of the stump as registration/anchor points, I created a thick sandwich of plywood and worktop sections. A final piece of plywood on the top – cut to match the rough shape of the base of the new anvil – provides some lateral stability, along with a short section of metal tube in the centre that will slot into a metal hole on the base of the anvil itself. Et voila!

    Leaving aside the temporary softwood wedges that I used to level up the whole arrangement (and which will be getting replaced with something better in due course) I think the whole thing worked rather well. And the newly cleaned and rust-treated anvil fits beautifully, even if I say so myself.

    The one remaining job on this is to anchor the anvil in place. The little cut-out recess that it sits inside and the metal insert in the centre will help to stop it sliding sideways, but there still needs to be something to stop it jumping a bit if I need to do any seriously heavy hammering. One option would be to create staples over the corners using coach bolts and bits of steel, but another option that is often used is to chain it down. I’ve already bought a length of suitable anchor chain (as used on small boats – not supertankers!) and will be wrapping that around the waist of the anvil and attaching it to hooks and adjustable shackles that I will drill into the sides of the stump. This will not only hold the anvil in place, but can also help mute its ring a little since, while most of this anvil isn’t too noisy, striking anything on the bick (a.k.a. the horn or, if you prefer, the pointy bit at one end) does tend to emit a surprisingly ear-piercing “Ting!” at the moment.

    And once that’s done, I’ll be firing up the forge! But that’s a story for another day…

     

  • Always read the small print…

    Always read the small print…

    It’s a good rule of thumb, reading the small print. Taking out a mortgage? Signing the employment contract for your new, executive suite, highly-paid job? Signing your multi-million pound major label record deal or assigning the Hollywood film rights to your best selling novel? All these kind of situations lend themselves to a careful scrutinisation of the reams of vanishingly small and convoluted legalese that is invariably to be found in such circumstances.

    Buying a tube of bathroom sealant? Not so much. Or so I foolishly thought. Let this be a cautionary tale…

    There is a shower in the bathroom here. A bog-standard cubicle with a simple shower unit, the sort of thing we all probably recognise. And, like many showers, it was looking a bit grubby and a bit tired around the shower tray, so yours truly thought “Aha! I can fix this. I shall remove the grotty old silicone sealant and replace it with some shiny, new silicone sealant, thus making everything look cleaner and preventing any unexpected leaks around the place.” What could be simpler? So off I trot to a nearby hardware emporium to acquire a tube of the relevant gunk. Having examined the various options, including some eye-wateringly expensive versions that were, basically, the same as all the others but cost twice as much because they had an “Evo-Stik” logo on them, I settled for a cheaper (but still branded) variant that appeared to tick all the right boxes.

    • Bath and Kitchen Sealant? Check! (That’s its name, in big letters on the front.)
    • For sealing around baths, showers, basins and kitchen worktops? Check! (It also says this on the front.)
    • White? Check!
    • Mould resistant? Check!
    • Considerably cheaper than buying anything with an Evo-Stik logo on the front? Oh yes!

    The job, as they say, is a good ‘un. So I returned home with my prize and, yestereve, set to work.

    An hour or so later, the area around the shower tray was suitably cleaned and prepared, with the tatty old sealant removed and everything cleaned and dried ready for the new stuff. A slightly tiresome job that entailed kneeling on the bathroom floor for some time and performing various gymnastic contortions to reach into all four corners of the shower tray, but a worthwhile effort nevertheless. I then took my trusty Stanley knife and opened the new tube of sealant. “Interesting…” I thought. It didn’t have quite the overpowering vinegary pong that I normally associate with such products and it almost looked more like a glossy version of decorator’s caulk, but I tested a bit of it on my finger and all seemed well. “Perhaps it’s just a newer, lower-odour formula?” I wondered.

    In any case, proceeding with my customary, vim, vigour, gusto, more kneeling and more gymnastical contortioning, I applied a (fairly) neat bead of the new sealant to all the edges, corners, nooks, crannies and other sundry spaces that needed it. Another hour or so later and all looked clean and shiny and new and, although I was feeling a bit hot, bothered, and knackered by this point (from all the kneeling and waddling around the bathroom floor like some demented Toulouse-Lautrec impersonator), I was feeling rather pleased with myself and proud of my efforts.

    While cleaning up and putting everything away, I happened to glance at the reams of teeny-tiny print on the rear of the tube of sealant I had just used. As many of you may know, silicone sealant and similar products, largely tend to cure within around twenty four hours – some of the fast-curing versions even sooner. So I was expecting the same here, but I was mistaken. At the bottom of one paragraph, I espied the following:

    For full cure, allow 3 to 5 days, dependent on thickness, ambient temperature and humidity. Do not expose to water until fully cured (see Limitations).

    Three to five days? Seventy-two to one-hundred-and-twenty hours? Three to five times the entire lifespan of the average Mayfly? Say what? I don’t think I’ve ever encountered a sealant that took so long to cure. More importantly, I don’t fancy going without a shower until Saturday night and I’m fairly sure that anyone who has to spend any length of time in my company would heartily concur with that sentiment. But it gets better. That “Limitations” paragraph they mention? Buried in the heart of it, we find:

    Do not use on shower cubicles where a higher degree of movement/flexibility is usually required – use General Purpose Silicone or Showerproof Bathroom Silicone.

    Er…chaps? This would be a tube of “Bath and Kitchen Sealant” would it not? I’d just like to check, because that is what the big words do actually say in the product name on the front of the tube. Moreover, does it not, in fact, also say “For sealing around baths, showers, basins and kitchen worktops”? Admittedly in a slightly smaller font, but also on the front of the tube and please do note the word “showers” in there. Given that these things are, pretty much, inarguable (as I sit here looking at the offending tube and reading the relevant words) how the bloody hell does your product then turn out to be unsuitable for shower cubicles? Seriously? At the very least, change the wording on the front you inexcusable cockwombles!!

    I have just spent another hour in the bathroom, Toulouse-Lautrec style, removing all the sealant that I applied last night. And yes, it looks like the three to five day cure time is about right, as after about twelve hours, much of it was still putty-like and only slightly more solid than it was when it first emerged from the tube.

    Shortly, I shall wend my way to another hardware emporium, there to buy a new tube of proper, real, silicone sealant that actually does what it says and cures in less than a week. If I get the fast curing version and I’m lucky, I might even be able to take a shower in the morning.

    In any case, I shall definitely be reading the small print…